Video of the Day Step 1. We run workshops which give you the opportunity to cast and finish your own Bronze Age sword … Step 3. My personal feelings are that the hardness of sword alloys could not exceed the hardness … My personal feelings are that the hardness of sword alloys could not exceed the hardness … Instead bronze or stone moulds were and are used. Melt at least 1kg of bronze in your crucible, heating it well PAST the melting point so as to let it flow in the mold. Casting Main article: Casting. The alloys used in the bronze age for swords, on average, vary from 8% to 12% tin and in later swords the lead content varies 1% to 5% depending on the tin content. Step 2. It will hiss and bubble--this is normal. This time it'll be aluminum bronze sword. Metal Sword. Aluminum Bronze Casting: I made bronze weapon in the past and now I decided to make something even better. The leaf style swords are what interest me the most. Plaster molds might feel like they'd be reusable, but for bronze, it's gonna deteriorate too much in the casting process for it to have much benefit. Avalable spring 2016, when I have had a chance to carve a new stone mold. Bronze can acquire an oxidized patina, but it’s very difficult/impossible for it to be rusted through. Using your tongs, pick up the crucible, lift it to the opening in the mold, and pour the molten metal in. Even if I could find a picture with one dimension, I could scale from the pic, length and thickness would be great. He travels the country teaching two types of hands-on sword making classes that enable participants of all ages to explore themes of archaeology, metallurgy, and physics in the process of making a Bronze Age sword.

From a pure quality/durability standpoint, bronze has only one advantage: it rusts differently. Metal Swords can only be made from tool metals.

The casting evidence for the late Bronze Age sword is entirely made up of two layer clay mould fragments; the inner layer highly grogged with fine sand, which would prevent shrinkage and leave a fine finish when cast An outer layer heavily grogged with plant fibre which is most probably animal dung. Meet Sword Casting Guy. The mould took him a couple of painstaking weeks to … The mould took him a couple of painstaking weeks to … Egyptian and Near East . Bismuth Bronze, Black Bronze, Bronze, and Copper Swords can be cast using a Vessel or a Ceramic Mold instead of working on an anvil. I'm fixing to make a pattern from wood and use a two piece clay mold. Like the title says I'm looking for some rough dimensions for a period correct bronze sword.
The alloys used in the bronze age for swords, on average, vary from 8% to 12% tin and in later swords the lead content varies 1% to 5% depending on the tin content. Ceramic Mold Posted on February 16, 2015 by Eirny. Dave has carved his own stone mould that he uses to cast his swords, and the sword used is a near perfect replica of a bronze age find in the Pitt-Rivers collection. Legionary. Bronze Sword Casting.
This decorative sword is really hard and could be useful during bronze age :) For a plaster mold to cast well, you need to heat it gradually to high temperatures and pour while the mold is hot. They can be cast in ceramic molds, or worked on a metal anvil.

With the introduction of copper, and subsequently bronze, knives could be made longer, leading to the sword.. Rust can destroy a steel sword, if you let it. One of the things that I specialize in, in my shop, is cast metal. Before bronze, stone (such as flint and obsidian) was used as the primary material for edged cutting tools and weapons.Stone, however, is too brittle for long, thin implements such as swords. Instead bronze or stone moulds were and are used. Bronze Sword Casting. I cast pewter, bronze, white bronze, and sterling silver into an assortment of pieces of jewelry and dress accessories. Dave has carved his own stone mould that he uses to cast his swords, and the sword used is a near perfect replica of a bronze age find in the Pitt-Rivers collection. Take half of the sandy clay and place it on your workspace. The swords from the Bronze Age represent some of the finest work of the bronze smiths 3000 years ago, and in books, archaeologists encompass it with a few simple words ‘they made moulds of clay and cast swords’.

khopesh Middle Bronze Age, Canaanite "sickle- sword " Length 60cm, £180 for a bare casting or £220 finished P&P £15 (within UK) Budget Khopesh Based on a khopesh from Tutankhamun's tomb.